Customised solutions with precision and adaptability
Small, mobile customised solutions are indispensable when workshop space is limited and vehicle geometries are variable. Aluminium is ideal for this purpose because it is lightweight, stable, corrosion-resistant and flexible in shape. Millimetre-precise adjustments to roof edges, door areas or attachments prevent damage and ensure a secure footing. Gap guides and ram protection profiles protect sensitive surfaces, while slip-resistant steps and platforms of class R13 ensure a secure footing even in damp hall areas
The systems are available as stationary or mobile versions, with a choice of manually, electrically or hydraulically height-adjustable platforms. This allows different working heights to be operated ergonomically without the need for conversion. If required, media connections such as power, compressed air or data lines can be integrated directly into the work surface. This is a significant advantage when maintaining electrified vehicle fleets.
A pioneering example is the collaboration with „Maschinenbau und Service GmbH (MSG)“ in Halle. KRAUSE has developed mobile maintenance platforms for the maintenance of ICE trains. They serve as an access solution for work on train roofs. The work platforms offer safe, contour-guided access thanks to integrated stairways, side cantilevers with edge protection, extended stabilisers and connectable railing segments – even with changing train types. By using two platforms, a connection can be established across the train roof, creating a large and safe working area.
Modular systems for flexible workshop processes
Modular work platforms offer an adaptable solution for workshops where different vehicle types or work areas need to be serviced. KRAUSE relies on a modular construction principle that allows for variable lengths, platform extensions and segment-by-segment expansions. The constructions can be stationary or mobile and can be easily adapted in the event of conversions or hall extensions.
In the railway sector, modular work platforms have proven particularly useful for roof maintenance on electric multiple units. Height-adjustable segments, profile-guided approaches and surrounding railings create a safe working environment along the entire train composition. An impressive example of this can be found at Podkarpacka Kolej Aglomeracyjna in Rzeszów in southern Poland. Here, Krause developed a mobile work platform whose position within the service hall can be flexibly adapted to the respective maintenance requirements. The structure extends over a length of almost thirty metres and is accessible from both sides via access stairs. A segmented design was implemented, in which individual work platform elements, each 4.5 metres long, are connected by means of connecting clamps. These can be detached as required in order to move the platform in the shortest possible time or to vary its length. By adding or removing intermediate segments, the usable working length can be adapted precisely to the respective train configuration. In addition, the entire structure can be divided into two independent working platforms if required, allowing several maintenance operations to be carried out in parallel. This solution thus combines mobility, flexibility and occupational safety at a high technical level.
Hall-filling roof work platforms for maximum productivity
When maintaining entire train sets or large electric bus fleets, hall-filling roof work platforms are used. These systems combine continuous platforms with height-adjustable side segments, integrated railings, lighting and convenient access stairs. Sensors, end stops and proximity detection ensure collision-free operation and protect the sensitive vehicle roofs.
An outstanding example is the system at the MPK Poznań transport company. KRAUSE implemented a continuous roof work platform there, which was specially designed for the maintenance of modern electric buses. The structure extends over several workstations and allows simultaneous work on multiple vehicles. Height-adjustable platform segments, integrated power and lighting connections, and ergonomically designed walkways ensure efficient and safe maintenance processes. The modular aluminium structure allows for extensions and adaptations to future vehicle types, thus increasing the long-term cost-effectiveness and flexibility of the system.
These large-scale systems combine high load-bearing capacity with a service-friendly design. They are low-maintenance, durable and designed for continuous industrial operation. This is crucial for high vehicle throughput and tight maintenance intervals.
Planning, project management and operational safety
Every access solution is designed in compliance with applicable regulations. Locking systems, barrier devices and PPE anchor points provide additional safety in the work area when required. Ergonomically designed walkways, coordinated angles of inclination and slip-resistant surfaces reduce physical strain and the risk of accidents.
KRAUSE provides comprehensive support for every project, from the initial needs analysis to commissioning. Digital planning and 3D simulations enable precise coordination with the operator in advance. Adjustments during the project phase and expansions during ongoing operations are possible. Installation is carried out on schedule and with minimal downtime for the workshop.
After handover, Europe-wide service is available for installation,inspection and retrofitting. Spare parts remain available throughout the entire life cycle, and regular inspections in accordance with DGUV specifications ensure long-term operation. On request, operators can have their staff trained in operation and maintenance – another factor contributing to operational safety and sustainable use.
Cost-effectiveness and sustainability
“Efficient access solutions are not a minor matter, but a worthwhile investment. Shortened set-up times, clearly defined processes and improved accessibility reduce downtime and increase the service life of the vehicles. At the same time, the modular design allows for greater flexibility in future fleet conversions”, according to Thomas Löser, Chief Operating Officer.
Durable materials, easy maintenance and legally compliant documentation ensure low operating costs for years to come. This makes access technology an integral part of modern workshop logistics: predictable, safe and economical.
Practical experience shows that whether it's a compact customised solution, a modular platform or a roof work platform, KRAUSE systems create safe, ergonomic and efficient working environments for bus, train and commercial vehicle workshops. Each system is precisely tailored to the location of use, technically compliant with standards and designed for continuous industrial operation. This makes access technology a strategic factor for process reliability, cost-effectiveness and sustainability in vehicle maintenance.